500kw Liquid Cooled Load Bank

The Model ULB R500WT or R500WC is a modern, medium capacity resistive load bank system intended for data center testing requirements. Designed for indoor/outdoor installation, the load bank features stainless steel tank and plumbing, sturdy powder coated steel structure and industry standard cooling and electrical connections.

Description

Features:

  • Zero Leak Design
  • Unique High Efficiency Custom Heaters
  • Leak Proof Fluid Connections
  • Extended Range Flow Meters
  • Proportional Control Valves
  • Intuitive HMI control screens
  • Outdoor rated construction
  • Network multiple load banks
  • Advanced Color Touchscreen for Control and Monitoring

Load Bank Ratings:

  • Standard Capacity rating of 500 kW
  • Standard Voltage rating of 380 VAC, 415 VAC or 480 VAC, 3 Phase, 50/60 Hz
  • Load step resolution 5kW at 415 VAC or 480 VAC

Control Power:
Provided by an integral dual voltage 120V control power transformer or external 120V power source.

Liquid System:

The load bank features two vertical stainless steel tanks. Heaters mounted within the tanks dissipate heat to the surrounding liquid that is flowing through leak proof tanks. Liquid flow is carefully controlled to ensure that water temperature rise, doesn’t go above a predetermined level. Flow, Temperature and system pressures are monitored and maintained carefully.

Construction:
All WT/WC series load banks are designed to Nema 3R type standards for outdoor operation.

Liquid Circuit
• Stainless Steel Piping, tank
• Two Separate Liquid Circuit (with independent/individual control & sensors) operates as single combined flow control or dual flow/power control.
• When optimal conditions exist, 2 circuits with dual input and output will allow operation of two separate load-flow circuits.
• The circuit will allow control of one or more of the following various operational modes.
• Power, kW control
• Temperature rise, delta temp (Out-In)
• Outlet temperature
• Liquid flow Control
• Liquid Pressure Drop (In-Out)

System Digital Controls:
Integral PLC and Color Touchscreen HMI. Volt, Amp, Frequency, kW monitoring along with real time data acquisition. HMI screens include Power Data, Safety, Screen Capture,Data Logging and Maintenance.Network multiple load banks from a single HMI. A USB port is included for Data download and software/ firmware updates. An ethernet port is provided to mimic the screen using free software for remote control.

Leading Parameters
Flow Control – 10 to 300 gpm
Power Control – 5 to 500 kW

Measurements
• Liquid Pressure (psig) -IN, OUT, ∆P
• Liquid Temperature (°F) IN, OUT, ∆T
• Liquid Flow (gpm),10 to 300 gpm
• Power – kW, Voltage, Amps
Pressure Rating – 70 psig.
Test Pressure – 105 psig

Alarms (Auto Variable & Fixed Selection):
• Over Pressure
• Over Temperature
• Low Liquid Pressure
• Low Liquid ∆P
• High Temperature Rise
• Heater Sheath Over Temperature
• Lower Liquid Flow
• Over Voltage
Flow Channel #1 and/or #2 – All related controls as noted above

Sensors:
K-Type Thermocouple – Temperature Flow meters –
Coolant flow
Pressure transducers-System pressure

Enclosure:
Heavy gauge steel with powder coat finish. RAL 70 42 Color with Matt Finish Polyester Powder Coat. Hinged access doors and fastened panels with lockable latches.

Power Connections:
Industry Standard color coded quick disconnect connectors are provided.

Resistor Elements:
Tubular or Cartridge elements made out of stainless steel / Incoloy with reduced watt density for immersion fluid or liquid application, with efficient heat transfer rate for lowest sheath temperature w/o any vaporization of fluid on sheath.

Mobility:
Unit is designed for easy transport and features high impact caster wheels and forklift pockets. Floor Lock is provided.

Certifications:
UL & cUL Listed (pending). Manufactured in an ISO-9001:2015 certified facility.

Dimensional Information:
35 W x 81 D x 82 H (inches).
88.7 W x 205.4 D x 208.9 H (cm)
Approximate weight of 2200 lbs /1000 Kgs

Available Options:
Extended warranty, 1kW resolution, Quick Disconnect liquid (QD) couplings, Remote Handheld HMI with 50’ connection cable, wireless capability.

Warranty:
Two (2) years after shipment for parts and labor. All warranty repairs is conducted at ULB Wixom.Specifications subject to change without notice

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The Universal Load Banks R500H is the new standard in portable resistive load banks. The RH series is a rental grade, dual voltage unit designed for continuous indoor or outdoor operation. The RH is available in 400, 500 or 600 kW capacities.

Features:

  • Intuitive HMI control screens
  • Outdoor rated construction
  • Maintenance Screen for specific overall kW selection
  • Network multiple load banks
  • Advanced Color Touchscreen for Control and Monitoring

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The load bank is digitally controlled via a hand-held color touchscreen display, which includes standard on-screen data monitoring and data event logging to a USB stick. For higher capacity, two or more load banks can be daisy-chained together with a network cable (provided) and run from a single digital hand-held controller. The compact load bank design is half the weight and size of some competing load banks of similar capacity. The small size and quality construction make the ULB-R210 load bank ideal for load testing in the field at multiple sites with only a single technician.

The Model ULB-R2000 is a state-of-the-art, high-capacity trailer-mounted resistive load bank system intended for testing and routine maintenance of stand-by generators, UPS systems, or other AC power sources. Designed for mobile outdoor use, the ULB-R2000 features horizontal rear hot-air discharge, keeping the overall height to a minimum for easy access to parking garages and other low-clearance areas. The load bank is digitally controlled via an on-board PLC with a touchscreen display and includes standard digital metering with data acquisition and data logging.

The ULB-R2000 features a modular design with common subassemblies, improving quality and reducing lead times. For example, only one load module is required for 1000 kW testing, while two modules are used in daisy-chain mode with a common digital controller for 2000 kW testing.

The Model ULB-R110 is a compact 110 KW portable load bank for testing stand-by generators, UPS systems, ground power units, or any other AC power source. The load bank features an extra 10 KW capacity as compared to competing load banks that only offer 100 KW maximum. The load bank is digitally controlled with 5 KW load step resolution. Simply connect any voltage (up to 480 VAC) to the load bank terminals and the load bank automatically detects and configures for that voltage. Next, enter the desired load value into the color touchscreen digital controller, and the load bank will automatically supply the requested load to the nearest 5 KW, regardless of load voltage.

The load bank is digitally controlled via a hand-held color touchscreen display, which includes standard on-screen data monitoring and data event logging to a USB stick. For higher capacity, two or more load banks can be daisy-chained together with a network cable (provided) and operated from a single digital hand-held controller. The load bank is the only load bank of this capacity in the industry with standard digital controls. Its compact size and quality construction make the ULB-R110 load bank ideal for load testing in the field at multiple sites with only a single technician.

The load bank features a compact enclosure with four high-velocity cooling fans, high-capacity chromium alloy resistor elements with high-temperature refractory ceramics, lifting and moving handles, caster wheels, and fully-rated, color-coded Cam-Lok load terminals (one per phase). The load bank cooling fans and digital controls operate from an external 110/120 VAC, single-phase, 50/60 Hz power source using the line cord provided.