Ulb Trailer Mounted Load Bank

The Model ULB-R2000 is a state-of-the-art, high-capacity trailer-mounted resistive load bank system intended for testing and routine maintenance of stand-by generators, UPS systems, or other AC power sources. Designed for mobile outdoor use, the ULB-R2000 features horizontal rear hot-air discharge, keeping the overall height to a minimum for easy access to parking garages and other low-clearance areas. The load bank is digitally controlled via an on-board PLC with a touchscreen display and includes standard digital metering with data acquisition and data logging.

The ULB-R2000 features a modular design with common subassemblies, improving quality and reducing lead times. For example, only one load module is required for 1000 kW testing, while two modules are used in daisy-chain mode with a common digital controller for 2000 kW testing.

Description

The load bank enclosure is NEMA-3R rated for outdoor operation and is constructed from heavy-gauge steel with a durable polyester powder coat finish. Hinged access doors with lockable latches provide secure access, while cooling air is drawn in from the front and exhausted through the rear. Hinged solid intake and exhaust doors protect the unit from road debris during transportation. Incoming power connections are made directly to industry-standard quick-connect Cam-Lok receptacles, eliminating the need for tools.

The load bank is available as a trailer-ready unit for installation on a customer-supplied trailer or as a complete package with a highway-duty rated trailer featuring heavy-duty welded steel construction, dual axles, and radial tires. Load cable storage reels, with lockable cabinets to prevent cable theft, are available as an option, with each reel capable of storing up to 600 feet of 4/0 load cable. Optional load cable sets are also available.

ULB’s proprietary resistor load elements provide the required power loading for each individual load step. The resistors are constructed from precision nickel-chromium resistance alloy and are fully supported within the airflow by stainless steel rods insulated with high-temperature refractory ceramics. Heavy-duty, PLC-controlled magnetic contactors provide load application for each load step.

The load bank resistor elements are forced-air cooled with a heavy-duty, three-phase, TEFC electric blower motor with a high-performance direct-drive fan blade. The blower motor can be powered from the main input load bus (test source) or optionally from an external three-phase supply source. Motor starter circuit is fuse protected and includes an overload relay

STANDARD DIGITAL LOAD CONTROLS

The load bank is digitally controlled via an on-board PLC with touchscreen display and includes standard data monitoring (Voltage, Current, KW, and Frequency) with data acquisition and data logging. The digital controller includes a wide range of safety circuits including cooling-air loss, over-temp, over-voltage/under-voltage, and load dump. All load is automatically removed and locked-out in the event of a safety circuit trip. A hard-wired Emergency Stop (E-Stop) switch is also included. The Model ULB-2000 load bank is the new industry standard for modular trailer mounted load banks and is backed by years of expertise in load banks. Since 1969, ULB Management and technical team have been manufacturing test equipment for the aerospace, airline, aircraft MRO, military, industrial, agricultural, and automotive industries. Established in 2016 as the load bank division of a leading test equipment company, ULB offers a complete line of load banks for the commercial market.

OPTIONAL EQUIPMENT:

Highway duty rated trailer featuring heavy-duty welded steel construction with dual axles and radial tires. Trailer includes electric brakes with lights, adjustable lunette eye or ball hitch, and stabilizer jacks. Motorized cables reels with lockable storage cabinets mounted to trailer. Each reel can store up to 600 feet of 4/0 load cable, 1200 feet total.

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The Model ULB-R210 is a compact 210 KW portable load bank for testing stand-by generators, UPS systems, ground power units, or any other AC power source. The load bank features an extra 10 KW capacity as compared to competing load banks that only offer 200 KW maximum. The load bank is digitally controlled with 5 KW load step resolution. Simply connect any voltage (up to 480 VAC) to the load bank terminals and the load bank automatically detects and configures for that voltage. Next, enter the desired load value into the color touchscreen digital controller, and the load bank will automatically supply the requested load to the nearest 5 KW, regardless of load voltage.

The load bank is digitally controlled via a hand-held color touchscreen display, which includes standard on-screen data monitoring and data event logging to a USB stick. For higher capacity, two or more load banks can be daisy-chained together with a network cable (provided) and run from a single digital hand-held controller. The compact load bank design is half the weight and size of some competing load banks of similar capacity. The small size and quality construction make the ULB-R210 load bank ideal for load testing in the field at multiple sites with only a single technician.

The Model ULB-R110 is a compact 110 KW portable load bank for testing stand-by generators, UPS systems, ground power units, or any other AC power source. The load bank features an extra 10 KW capacity as compared to competing load banks that only offer 100 KW maximum. The load bank is digitally controlled with 5 KW load step resolution. Simply connect any voltage (up to 480 VAC) to the load bank terminals and the load bank automatically detects and configures for that voltage. Next, enter the desired load value into the color touchscreen digital controller, and the load bank will automatically supply the requested load to the nearest 5 KW, regardless of load voltage.

The load bank is digitally controlled via a hand-held color touchscreen display, which includes standard on-screen data monitoring and data event logging to a USB stick. For higher capacity, two or more load banks can be daisy-chained together with a network cable (provided) and operated from a single digital hand-held controller. The load bank is the only load bank of this capacity in the industry with standard digital controls. Its compact size and quality construction make the ULB-R110 load bank ideal for load testing in the field at multiple sites with only a single technician.

The load bank features a compact enclosure with four high-velocity cooling fans, high-capacity chromium alloy resistor elements with high-temperature refractory ceramics, lifting and moving handles, caster wheels, and fully-rated, color-coded Cam-Lok load terminals (one per phase). The load bank cooling fans and digital controls operate from an external 110/120 VAC, single-phase, 50/60 Hz power source using the line cord provided.

The Model ULB-R100-CP

Is an ultra-compact 100 KW portable load bank for testing stand-by generators, UPS systems, ground power units or any other AC power source at 208, 240, or 480 volts. The load bank has an integral forced air cooling system with twelve high-velocity cooling fans for maximum airflow in a small package. The resistor elements are high-temperature nichrome/mica type exclusively manufactured by ULB. The load bank is manually controlled and features five individual load step switches, voltage selector switch, and master load switch. The load bank cooling fans and controls operate from an external 110/120 VAC, single phase, 50/60 Hz power source using the line cord provided. The load banks also includes a Digital Power Meter for VOLTAGE /CURRENT / POWER measurement and display. A USB port is also included for data logging and monitoring of test data on an external PC or laptop. Safety circuits include thermal protection plus phase indication lights which illuminate when voltage is present. Test pins are also included for connecting external multi-meter test leads. This ultra-compact load bank includes an airworthy protective shipping case with roller wheels, lifting handles and a retractable suitcase style handle. The load bank itself is about half the weight of traditional 100 KW load banks.

APPROXIMATE WEIGHT:

Load Bank: 71 lbs.
Shipping Case: 41 lbs.
Total: 112 lbs.

The Model ULB R500WT or R500WC is a modern, medium capacity resistive load bank system intended for data center testing requirements. Designed for indoor/outdoor installation, the load bank features stainless steel tank and plumbing, sturdy powder coated steel structure and industry standard cooling and electrical connections.